Is it Feasible to Invest in the Simulation Environment?
Published on : Friday 11-09-2020
By : Editorial Team
Considering current operations in a facility, the beginning of a simulation environment may benefit in terms of risk management, testing, downtime, and troubleshooting. But it is difficult to identify the feasibility of the investment that it is worth to invest.
Simulation Environment – Advantage and Disadvantage
The advantage of using simulation environments include – These environments allow facilities to initial test the system to avoid the extra cost of the installation and reduce the risk of any failure on the plant floor, and further reduce downtime. If the operators can troubleshoot potential glitches and train on the control systems before issues ever happen, it will result in less downtime; this primarily results in cost savings.
The one primary disadvantage includes – The adoption of simulation environments that can be expensive. This increases the need for computer, PLC hardware or RS 5000 Logix Emulate software, and all the necessary licensing software primarily need to execute the operation.
Simulation Environment – Tips for Best Outcomes
For a significant investment, it’s essential to get the most value out of a control systems simulation environment. Consider these five suggestions to maximize your investment:
Combine upgrades for a lower overall quote – If a company is planning for plant upgrades and intends to break them into multiple pieces for cost explanations, it’s inexpensive to do it all at once. Testing and debugging can be determined as a part of one package instead of requiring several different visits, tests, and installations.
Address risk first – Mistakes/issues are a common part of any facility and can frequently occur at busy plants when lots of doings are at work. Don’t let matters remain opened and utilize the training from the simulation environment to troubleshoot the issues once possible.
Perform complete testing on all necessary equipment – Testing all the equipment required in the simulation previously it goes live ensures that problems are caught initial before there are any harmful effects.
Involve right people – Ideally, the people serving set up the simulation environment will have good and reliable information about the system. They will know common issues that occur in the manufacturing environment.
Choose a vendor with combined services – Collaborate with a company that can assist in setting up the whole environment, from hardware to controls to databases.
When there is a need for correcting issues before connecting an update or training multiple shifts of workers on how best to run your exact control systems, a simulation environment is a low-risk, high-benefit option. Selecting the right vendor to set up your simulation environment is essential, and the evaded stoppage will be proof that the extra training is employed for the facility.