Modula Flexibox: The New Standard for High-Velocity Bin Picking

High-Speed Bin Picking and Intelligent Kitting for Modern Intralogistics

REGGIO EMILIA, ITALY — March 2026 — Modula, a global leader in automated storage and retrieval systems (ASRS), has officially unveiled Flexibox. This new automated vertical warehouse is specifically engineered for environments requiring intensive picking, complex order management, and high-speed kitting.

As supply chains demand greater accuracy and continuity, Flexibox enters the market as a high-density solution capable of processing up to 180 bins per hour. By bringing required products directly to the operator, the system eliminates unnecessary travel time and significantly boosts ergonomic efficiency in the warehouse.

Performance Specs: Speed, Density, and Scalability

Flexibox is designed to handle the "agony of choice" in busy fulfillment centers by automating the retrieval process with surgical precision.

• Intensive Throughput: The system can manage hundreds of order lines simultaneously, with the bay capable of presenting between 3 to 9 bins at once depending on the specific machine model.

• Vertical Scalability: To maximize the cubic footprint of a facility, Flexibox can reach heights of up to 21 meters, allowing for massive storage capacity on a minimal floor area.

• Robotic Integration: Built for the future of "lights-out" manufacturing, Flexibox is fully compatible with AMRs (Autonomous Mobile Robots), cobots, and other advanced robotic picking solutions.

• Cycle Efficiency: A central elevator equipped with telescopic forks ensures that waiting times are minimized, supporting a linear and predictable workflow for batch picking operations.

A Unified Digital Core: Modula WMS

At the heart of the Flexibox system is the Modula WMS (Warehouse Management System). This digital core governs the entire storage process, using intelligent algorithms to combine bins based on real-time order requirements.

This integration provides operators with full inventory visibility and guided picking, ensuring that even the most complex kitting tasks are executed with high consistency. Flexibox is designed to work seamlessly alongside existing Modula Lift VLM setups, creating a comprehensive intralogistics ecosystem.

The Modula Automation Portfolio at a Glance

With the addition of Flexibox, Modula now offers a specialized solution for every facet of warehouse layout and process requirements:

• Modula Lift & Slim: The standard-bearers for vertical automated storage.

• Modula Next: Optimized for selective access and high-security operational control.

• Modula Pallet: Specialized for heavy-duty automated pallet handling.

• Modula HC: A horizontal carousel system designed for facilities with low ceiling heights.

• Modula Flexibox: The new specialist for high-frequency bin picking and order kitting.

FAQ.

What is "Kitting" and how does Flexibox improve it?

Kitting is the process of gathering individual items to create a "kit" or a single unit for production or shipping. Flexibox improves this by bringing all the necessary component bins to the operator in a single cycle, allowing them to assemble kits without moving from their station.

Can Flexibox be integrated into an existing warehouse?

Yes. Because of its modular design and small footprint, Flexibox can be "dropped in" to existing production environments. Its ability to scale up to 21 meters means it can utilize high-ceiling space that is often wasted in traditional racking setups.

How does the system handle "Batch Picking"?

In batch picking, an operator fulfills multiple orders at the same time. Flexibox supports this by presenting up to 9 bins in the bay simultaneously, allowing the operator to pick items for several different order lines without waiting for the machine to cycle.