Strengthening Industrial 4.0 with Intelligent Image Processing Technology
Published by : Industrial Automation
Automation plays a major role in Industry 4.0 in terms of cost reduction improved productivity and quality. But automation also means investments in technologies such as Intelligent Image Processing Technology.
At precisely the same time, the focus will be on the individual being in the interaction between person and machine. Given the high standards of industrial security and the shortage of skilled workers, this is not an easy task for companies. Additional challenges for a procedure optimization are a number of variables tasks and procedures, as well as increasing quality demands.
With the help system "Clever Klaus", the German firm OPTIMUM data management solutions GmbH has developed a wise solution: The easy-to-integrate, camera-based helper utilizes digitization to optimize and simplify manual review procedures. By combining industrial picture recognition using a USB3 industrial camera from an intelligent database and IDS, each measure is recognized by the help system and assists the employee in real-time throughout the assembly procedure. According to the principle: instructing assessing documenting these complex procedures become manageable.
As an example, the smart assembly help system "Clever Klaus" guides employees' step by step with digital assembly instructions. The employee scans the assembly process and the purchase record begins. An IDS camera installed above the work table documents parts of the workpiece to be mounted. Both error messages and directions show up on a touch screen in real-time: After each work measure that is successful, a confirmation is received by the employee. Once assembly is complete, the machine provides evidence of production.
The benefit of Intelligent Image Processing
The machine could be integrated into the production facility and using several camera models is possible cost-effectively and easily in the event it is required by the client application.
Employees learn new processes quickly and with Klaus' help during the digital step-by-step instructions. The aid of the employee during a more easy work organization as well as the meeting assistance system allows a substantial increase in productivity. Assembly costs are reduced, at precisely the same time the quality assurance minimizes criticism prices. "Clever Klaus' was encouraging our employees during the meeting, the number of complaints has dropped significantly.
Intelligent Image Processing Outlook
Especially in the automotive and electronics industries, assistance systems such as the one from OPTIMUM data management solutions GmbH are accelerating procedures and ensuring quality and efficiency. Manufacturing procedures are documented run perfectly and may be tracked. In this way, they help organizations to increase productivity and, if necessary, to acquire a competitive edge. Simple, intuitive operation is an important foundation for the successful introduction of Industry 4.0 and the related. Optimum is, therefore, working on how the machine can be taught. This is done using even intelligence, smart filters, or CAD data. An additional step on how to digitization is also the chance of virtual commissioning. The help system must be designed unconsciously that each employee from the employment preparation department or the maintenance can operate himself to it.
All the time is progressing, and the demand for alternatives to improve quality and efficiency in the factory of the future will be growing. With smart image processing and individual assistance systems, it may be covered quickly and easily. An investment that pays for itself in a brief time.
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