Adoption of Multi-couplings to Decrease Tool Change Time in the Manufacturing Process
Published on : Saturday 08-08-2020
In the current market, almost every manufacturing process got renewed with the latest technology and components to meet production efficiency. Considering, many manufacturing processes have substitutable tooling in their machines, and these tools primarily require pneumatic, hydraulic, chemical, or electrical connections to operate and execute the process with the highest efficiency.
Introduction to the multi-coupling, it is an assembly allowing the connection of multiple individual fluids or electric connections at one time. Moreover, it improvises the individual connections and connected all at the same time.
Understanding the need for a multi-coupling in the manufacturing plant
Considering, many manufacturing processes have substitutable tooling in their machines, and these tools primarily require pneumatic, hydraulic, chemical, or electrical connections to operate and execute the process with the highest efficiency. Multi-coupling is an assembly allowing the connection of multiple individual fluids or electric connections at one time. Moreover, it improvises the individual connections and connected all at the same time.
Considering the benefits of multi-coupling, it widely enhances productivity by reducing tool change time. Moreover, this also benefits manufacturing processes, where the connections are dangerous and reduces the risk for the workers with improves productivity through reducing changing the time of tools
Application of multi-coupling in industries
Companies primarily installed or incorporated multi-coupling for various applications to improve the connection issues in various industries such as metal processing, automotive, machining, aerospace, chemical, energy, plastics industry, and other industries.
An instance of the multi-coupling system from the manufacturing industry
The injection molding process is one of the greatest applications in the current market. In the process, the molding tools are quickly cooled with water lines that are set up and connected through a quick connect coupling. Further, they are normally dropped to the ground when these are disconnected. Many companies stated that when the operators changed the tools, it wasted the time of sorting which coupling goes to which connection on the new tools. With a multi-coupling, it is believing that it makes all of the connections at one time, the connections are keyed. The correct connections are made every time without having to sort. The traditional manufacturing process can take a few minutes to hours but is rectified with the integration of multi-coupling and complete the task in few minutes or under a minute. This means the machine is in production sooner and is more efficient.
Multi-coupling for its end user
Multi-coupling companies work directly with the end user or an OEM to design and develop highly customized multi-coupling based on their requirement and demand. Also, the companies offer some standard catalog solutions which meet many needs, but many of most of the developments are purely custom. The manufacturing of multi-coupling is based and aimed at what the end user needs to connect along with understanding the space they have for mounting and process environment in meet the exact specification of design and development of multi-coupling for the user in the global market.